Giving new value to building site offcuts and losses

In collaboration with Sønderup Montage, Troldtekt ensures that contractors and timber merchants can take back clean construction site offcuts and losses from Troldtekt cement-bonded wood wool panels. The returned material is used as a resource in new cycles.

12.11.2024

Thanks to our return scheme, Troldtekt paves the way for construction site losses and scrap to be part of a circular economy. Offcuts and losses occur, for example, when panels need to be sawn during installation.

When customers return clean cement-bonded wood wool cuttings and losses from their building site, we make sure they are downcycled.

Troldtekt acoustic panels are Cradle to Cradle Certified® at Gold level. Certification documents that the panels are free of harmful ingredients. They can therefore be safely returned to the natural cycle – or used as a resource in the creation of new products.

"We've been developing and testing different take-back models for a number of years. In recent years, the circular economy has become an increasingly important focus area in the industry, and now the demand has grown to the point where we can launch a comprehensive return scheme," says Tina Snedker Kristensen, Head of Sustainability and Communications at Troldtekt A/S.

Where offcuts and losses create new value

Troldtekt has entered into a cooperation agreement with Sønderup Montage in Kibæk, which ensures that the returned offcuts and losses are crushed and downcycled to make, for example:

  • ·  livestock bedding
  • ·  stability-enhancing material for animals that graze outdoors all year round
  • ·  weed-suppressing ground cover in forestry and plantations.

In practice, contractors enter into a take back agreement with Troldtekt for returns via the timber merchant where the panels were purchased. The contractor – alternatively, the timber merchant or other partner – is responsible for returning the losses at the agreed time and pays a price per tonne.

Read more in our take back instructions

The return scheme applies exclusively to offcuts and losses from new Troldtekt panels. Troldtekt also works with several other take-back models, with the ambition of reusing, downcycling and upcycling as many panels as possible from demolition.

Read about our models and ambitions here

Upon return, customers receive documentation of the returned quantity. For example, the documentation can be included in building certification schemes such as DGNB.

Carbon accounting: when does it pay off?

Stefan E. Danielsson, an independent verifier attached to EPD Danmark, has calculated the carbon emissions for Troldtekt from three different disposal methods: downcycling at Sønderup Montage in Kibæk, local combustion and local landfill. 

Even though the building site is up to 1,000 kilometres away from Kibæk, choosing the downcycling solution can pay off in terms of carbon emissions. 

Downcycling emits significantly less CO2 than the two alternatives. So, for the climate, the best solution is to transport offcuts and losses to Kibæk – even in cases where the building site is around 1,000 kilometres away.

Carbon emission (kg) per Troldtekt panel        
  50 km 100 km 500 km 1000 km
Return to recovery in Kibæk, Denmark 3.5 3.6 4.4 3.4
Incineration + transport to local site 6.0 6.0 6.0 6.0
Landfill + transport to local site 9.8 9.8 9.8 9.8

 

See the calculations and assumptions behind it

Read more about the take back scheme here